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Wear-Resistant Bucket Bushing for Construction Machinery

    Wear-Resistant Bucket Bushing for Construction Machinery

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  • Material : 40Cr or 42CrMo
    Hardness: 50-60HRC
    Package : 1PC/ paper Box
    Color : Siliver or Black
    MOQ: 20pcs
    Delivery Time: 10-15days
    Contact us Inquiry
  • WhatsApp:8615857482399

Common Materials & Uses

Material

Best For

Features

Alloy Steel 

( 40Cr/42CrMo)

Heavy Digging / Mining

Heat-treated for extreme hardness and durability.

Bronze / Copper Alloy

General Construction

Excellent self-lubrication; handles grit well.

bucket bushing LIST 

Size数量Qty'
Size数量
Size数量Qty'
内径ID外径OD高Ht.
内径ID外径OD高Ht.
内径ID外径OD高Ht.
304040

557070

708585
304050

557075

708590
354535

557560

7085100
354540

557570

708650
354545

607050

708670
355040

607060

708680
405040

607065

708690
405045

607070

718585
405050

607075

718650
405055

607270

718670
405545

607550

718675
405550

607560

718680
405560

607565

709060
455545

607570

709070
455550

607575

709080
455555

607580

709090
455560

607585

7090100
456045

607590

709590
456050

607670

7010090
456060

608060

759080
456070

608065

759090
456550

608070

809060
506050

657565

809090
506055

657570

809550
506060

657770

809560
506070

658050

809565
506545

658060

809570
506550

658065

809575
506555

658070

809580
506560

658075

809585
506565

658080

809590
506570

658090

809595
507050

658565

8095100
507060

658580

8095105
556550

708060

8095110
556555

708090

8095120
556560

708550

8095130
556570

708560

809680
556580

708570

809690
557050

708575

8096100
557060

708580

8010070















BUCKET bushing LIST 
size数量Qty'
规格数量
规格数量Qty'
内径ID外径OD高Ht.
内径ID外径OD高Ht.
内径ID外径OD高Ht.
8010080

90110100

100125100
8010090

90110110

100125110
80100100

90110120

100125120
8010580

90110130

10013090
8010590

9011570

100130100
8011080

9011590

100130110
8011090

90115100

100130130
8011095

90115110

100135100
8011580

90115115

100135110
8011590

90115120

10512090
8012080

90115130

105120100
8012090

9012090

105120110
8595110

90120100

105120120
8510070

90120105

10512590
8510075

9012590

105125110
8510080

9013090

105130110
8510085

9511090

110120100
8510090

95110100

11012570
8510095

95110110

11012580
85100100

9510690

11012590
85100110

10011090

110125100
8510590

100110100

110125110
85105100

10011570

110125120
9010060

10011580

110125130
9010090

10011590

11013070
90100110

100115100

11013085
9010550

100115105

11013090
9010560

100115110

110130100
9010570

100115120

110130110
9010580

100115130

110130120
9010590

10011690

110130130
90105100

100116100

110135100
90105105

100116110

110135110
90105110

100116125

110135120
90105120

10012060

110135130
90105130

10012070

110140100
9010690

100120100

110140110
90106100

100120110

110140120
9011070

100120120

110140130
9011080

100120130

110145110
9011090

10012590

115130120


A bucket bushing is a cylindrical metal sleeve inserted into an excavator's pivot points to act as a sacrificial wear layer between the bucket and the pin. It absorbs digging stress and friction, protecting more expensive components like the arm or boom from direct damage. 



Common Materials & Durability

Bushings are selected based on the machine's workload and operating environment: 

Hardened Steel/Alloy Steel: Best for high-load, heavy-duty digging in rocky terrain or demolition. These are often heat-treated for maximum wear resistance.

Bronze: Provides excellent natural lubricity and corrosion resistance, ideal for wet or muddy conditions.

Composite/Self-Lubricating: Features embedded lubricants (like PTFE) for low-maintenance or light-duty applications. 



Recommended Product Options

Based on major equipment models, the following are common replacement options:


John Deere Steel excavator bushing (Ff535337)


Application: Aftermarket replacement for John Deere excavators.

Build: Manufactured to meet OEM specifications for a precise fit.


LPS Case/New Holland Bucket Cylinder Bushing (47827392)


Dimensions: 42 mm OD x 38 mm ID x 22 mm L.

Application: Fits Case and New Holland skid steer loaders.


Komatsu PC200 Dipper-at-Bucket Bushing (205-70-72130)


Application: Specifically fits Komatsu PC200, PC210, PC220, and PC240 series.

Role: Installed between the dipper arm and the bucket for pivot support.

General Aftermarket 80mm x 95mm x 80mm Bushing

Application: Universal-style bushing often used for caterpillar, Komatsu, JCB, Volvo, and Hitachi.

Dimensions: Inner Diameter (ID) 80 mm, Outer Diameter (OD) 95 mm, Height (HT) 80 mm. 



Maintenance & Replacement Signs

Check for "Slop": Replace bushings if the gap between the pin and bushing exceeds 0.5mm. Excessive play leads to "hammering," which can crack the machine's arm.

Regular Greasing: For non-oilless types, grease daily or every 8 hours to prevent metal-on-metal wear.

Installation Tip: To make installation easier, many professionals store new bushings in a freezer overnight. The cold causes the metal to shrink slightly, allowing it to be tapped into the housing more easily. 



bucket pins and bushings are the Critical Joints of Heavy Machinery .

Bucket pins and bushings are fundamental components in the linkage and articulation system of heavy machinery, most notably in excavators, backhoe loaders, and front-end loaders. They form the essential pivot points that connect the machine's major attachment components—such as the boom, arm (dipper), and bucket—allowing for the precise and powerful movement required for digging, lifting, and material handling.


Wear-Resistant Bushing for Industrial Machinery


 

Function and Partnership:

These components work in a precisely engineered partnership:

The Pin is a solid, high-strength steel cylinder that acts as a bolt or axle. It is inserted through aligned holes in two adjacent parts (e.g., the arm and the bucket), creating a hinge.

The Bushing is a durable sleeve, typically made of hardened steel or bronze, that is press-fitted into the bore of one of the connected components. The pin then rotates inside the bushing.


Key Purpose and Advantages:

1.  Enable Articulation:They provide the durable, low-friction pivoting points necessary for the complex curling and tilting actions of the bucket.

2.  Wear Management: This system is designed to manage and contain wear. The softer or specially treated bushing is intended to wear down over time instead of the more expensive and harder-to-replace structural components (like the arm or bucket ears). The pin is also hardened to resist wear.

3.  Load Distribution: They distribute immense shear and bending forces generated during digging and lifting across a larger surface area, protecting the main machine structure.

4.  Maintenance and Serviceability: When wear occurs, only the replaceable pin and bushing need to be swapped out during routine maintenance, which is far more cost-effective and time-efficient than repairing or replacing the major welded parts of the machine.

 

Materials and Maintenance:

Pins are typically manufactured from high-carbon or alloy steels and are often through-hardened or induction-hardened for extreme surface hardness. Bushings are commonly made from hardened steel, bronze, or polymer composites to provide a durable, low-friction surface. Proper lubrication through grease channels in the pins is critical to minimize wear and prevent seizure, where the pin and bushing fuse together due to friction and corrosion.


Wear-Resistant Bushings for industrial machinery are critical anti-wear and friction-reducing components for heavy equipment, Construction Machinery, mining machines, metallurgical devices, and press equipment. They are mainly installed in pivot, rotary, and reciprocating motion points to reduce frictional loss, withstand heavy impact loads, and protect shafts and base structures. In long-term continuous operation under dust, sand, high temperatures, and variable load conditions, wear-resistant bushings directly determine equipment stability and maintenance intervals.


These bushings focus on high wear resistance, high strength, high toughness, and dimensional stability, achieved through alloy material optimization, precise heat treatment, precision machining, and surface strengthening. They provide longer service life and lower operational costs compared to ordinary bushings.

1. Structure and Performance Features

  1. High Wear Resistance and Low Friction Design
    The inner surface of the bushing is finely finished, with precise clearance, effectively reducing friction coefficient, adhesion wear, and abrasive wear.

  2. Heavy-Duty Impact-Resistant Structure
    Uniform thick-wall design provides a large bearing area and high compressive strength. It resists collapse, deformation, or cracking under frequent impact and variable loads.

  3. Lubrication and Fit Design
    Some models feature oil holes or oil grooves to allow lubrication, forming a stable oil film that significantly enhances wear life under harsh conditions.

  4. High Dimensional Stability
    Stabilization treatment ensures minimal deformation under long-term loads and temperature variations, maintaining precise fit and smooth operation.


Wear-Resistant Bushing for Industrial Machinery


2. Common Materials and Performance Comparison

Material GradeMain Alloy ElementsKey PerformanceApplicable Scenario
20CrMnTiCr, Mn, TiUniform carburized layer, hard surface with tough core, impact and wear resistantHeavy-load, high-frequency impact points
40CrCrBalanced strength and toughness, stable heat treatment performanceGeneral industrial wear bushings
42CrMoCr, MoHigh strength, high hardenability, excellent fatigue resistanceHeavy machinery, mining equipment
GCr15CrHigh hardness, high wear resistance, precise dimensionsHigh-precision, long-life friction points

3. Manufacturing and Reinforcement Processes

  1. Precision Forging or Rolling
    Produces a dense microstructure with refined grains, eliminating internal defects and providing superior mechanical properties compared to standard steel profiles.

  2. Specialized Heat Treatment
    Combination of quenching, tempering, carburizing, low-temperature tempering, and cryogenic treatment achieves a tough core with a hard surface.

  3. High-Precision Machining
    Inner and outer diameters are precision-ground to ensure tight tolerances, coaxiality, and roundness, reducing early abnormal wear.

  4. Surface Strengthening Treatments
    Shot peening, oxidation, and phosphating improve surface fatigue strength, corrosion resistance, and break-in performance.


Wear-Resistant Bushing for Industrial Machinery


4. Applications and Operational Value

Wear-resistant bushings for industrial machinery achieve a tensile strength of 900–1200 MPa, surface hardness of HRC50–62, and a service life 2–3 times longer than ordinary bushings.

They are widely used in excavators, bulldozers, loaders, cranes, metallurgical equipment, forging machinery, conveyor systems, and other industrial equipment in pivot and guide locations. They are especially suitable for dusty, heavy-load, and continuous operation environments. Using high-performance wear-resistant bushings can significantly reduce maintenance downtime, lower replacement costs, and improve equipment utilization and overall operational efficiency. They are essential components for achieving reliable, high-efficiency performance in modern industrial machinery.

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