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6'' JCB Loader Front Bucket Blade

    6'' JCB Loader Front Bucket Blade

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  • Part Number: 6'' JCB Front Bucket Blades
    Machine Model : JCB 3CX
    Material : 16Mn or 30MnB
    Unit Weight : 52.2KGS
    Size : 2450*152*19mm
    Optional Thickness: 19MM
    Number of Holes: No Holes
    Relative Parts : JCB 4'' 8'' blade
    Contact us Inquiry
  • WhatsApp:8615857482399

cutting edges and end bits are to suit dozers, scrapers, graders, loaders and excavators


TIGERLEVEL have a complete range of blades, edges and end bits, shanks, teeth, ripper tynes, router bits and plow bolts and nuts to suit virtually every machine. Customer parts can be made to suit specialist requirements.We stock a complete range of thicknesses in standard and heavy duty.Our bits and edges are heat treated through hardened, quenched and tempered alloy steel.

A wide range of grader blades is available in two specifiions
High Carbon steelC80, and 30MnB  for

 Double bevelled curved

 Double bevelled flat
Flat Grader Blades
· Curved Grader Blades
· Serrated Grader Blades

 

A wide range of cutting edges  is available in two specifiions

16Mn, and 30MnB  for

 Double bevelled Flat

 Single bevelled flat 

End bits

Blades and cutting edges are the frontline, wear components attached to the leading edges of buckets, blades, and other digging or grading attachments on heavy machinery like excavators, loaders, and bulldozers. They are the primary points of contact with abrasive materials like soil, rock, and rubble, designed to penetrate, cut, and slice through the ground efficiently while protecting the much more expensive base attachment from rapid wear.


Heat-Treated Blades and Cutting Edges


 

1. Key Functions and Importance

Penetration and Efficiency: A sharp, robust cutting edge concentrates force onto a narrow area, significantly reducing the energy required to dig into compacted or frozen material, thereby improving machine productivity and fuel efficiency.

Material Protection: They act as a sacrificial wear part. Instead of the bucket's main body wearing down, the relatively inexpensive and easily replaceable cutting edge absorbs the abrasion.

Load Retention: Properly maintained edges help create a clean cut, allowing the bucket to fill more completely and retain material better during lifting and transport.

Specialized Tasks: Different profiles (e.g., straight, spade-nose, serrated) are optimized for specific applications like grading, trenching, or rock digging.

 

2. Materials and Manufacturing

Cutting edges and blades are typically made from **high-strength, abrasion-resistant steel (AR steel)**. This steel is alloyed and heat-treated to achieve an optimal balance of:

Surface Hardness: To resist abrasive wear (measured on the Brinell or Rockwell scale).

Core Toughness: To withstand high-impact loads without cracking or breaking.

Manufacturing processes like quenching and temperingare critical to achieving these properties. Some advanced edges may also feature hardfacing—a layer of extremely hard weld material applied to critical wear zones for extended life.

 

3. Maintenance and Economics

Regular Inspection and Rotation: Straight cutting edges can often be rotated (flipped top to bottom) to utilize both wear surfaces before replacement. End bits and teeth should be checked for excessive wear or breakage.

Timely Replacement: Worn-out edges dramatically increase digging resistance, strain the machine's hydraulic system, accelerate wear on the base bucket, and lead to higher fuel consumption. Replacing them on schedule is a key cost-saving maintenance practice.


Heat-treated cutting blades are specialized cutting tools designed for hardened steels, mold steels, and high-speed steels (HRC45–65). Their core performance relies on substrate material, coating, heat treatment, and cutting-edge geometry optimization, enabling stable machining of high-hardness materials while balancing wear resistance, red hardness, and edge toughness. The cutting edge, as the critical part directly engaged in cutting, determines machining accuracy, surface quality, and tool life based on edge quality, geometric parameters, and heat treatment condition.

1. Core Materials and Heat Treatment

Common substrates include cemented carbide, CBN (Cubic Boron Nitride), and ceramics, combined with precise heat treatment and coatings to match different working conditions:

  • Cemented Carbide Substrate: WC-based, with additions of Co/TiC, processed via vacuum sintering + high-temperature tempering, hardness HRA89–93, bending strength 2500–3500 MPa, suitable for HRC45–55 workpieces. Common coatings include TiAlN and AlTiN, with heat resistance of 800–1100 °C, enhancing wear resistance.

  • CBN Material: High hardness (HV3000–4500) and high red hardness, produced via high-temperature, high-pressure synthesis + vacuum heat treatment, suitable for HRC55–65 hardened steel and cold-work mold steel. Enables high-speed finishing with cutting speeds of 150–250 m/min.

  • Tool Steel Blades: Examples include Cr12MoV and high-speed steel, processed with quenching + multiple tempering cycles (high-speed steel tempered 3 times at 500–580 °C), hardness HRC60–65. Primarily used for low-speed, heavy-load cutting with lower cost.


Heat-Treated Blades and Cutting Edges


2. Key Cutting Edge Parameters and Design

Cutting-edge geometry directly affects cutting forces, chip evacuation, and edge strength. Core parameters include:

ParameterTypical RangeFunction
Nose radius Rε0.4–1.6 mmSmall radius (0.4–0.8 mm) for finishing; large radius (1.2–1.6 mm) increases edge strength for roughing
Main cutting angle Kr45°/75°/90°90° for step cutting; 45° reduces radial force and improves stability
Edge chamfer0.05–0.2 mm × 15°–30°Strengthens edge, reduces chipping, suitable for interrupted cuts
Rake angle α5°–11°Cemented carbide usually 7°–11° to reduce friction; CBN 5°–7° for higher rigidity
Cutting-edge length8–25 mmMatches blade size, determines cutting width and tool life

3. Performance and Application Highlights

  • Wear Resistance: CBN > coated carbide > tool steel. CBN is ideal for high-speed finishing; carbide suits semi-finish to roughing.

  • Red Hardness: CBN withstands up to 1200 °C; coated carbide tolerates 800–1100 °C, maintaining edge hardness at high speeds.

  • Chipping Resistance: Enhanced through edge chamfering, large nose radius, and tough substrates, suitable for interrupted cuts on hardened steel.

  • Applications: Coated carbide for HRC45–55 workpieces; CBN for HRC55–65; tool steel for low-speed heavy cuts. Typical cutting speeds: 30–150 m/min, feed 0.1–0.3 mm/rev, depth 0.2–2 mm.


Heat-Treated Blades and Cutting Edges


4. Influence of Heat Treatment on cutting edges

Blade substrate heat treatment determines core toughness and surface hardness. Quenching ensures high hardness, tempering relieves stress and stabilizes the microstructure. CBN requires high-temperature, high-pressure synthesis and vacuum heat treatment to stabilize its crystal structure. Cutting edges undergo blunting, chamfering, and polishing to remove microcracks, improve edge strength and surface finish, and reduce burr formation and workpiece hardening.

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Factory 1Hanjia village , Baidu industrial zone , Fenghua Area ,Ningbo City,315145 Zhejiang Province ,China

Factory 2No.2 Chongfeng Rd , Sihong Town,Suqian city 223900 ,Jiangsu Province ,China

Sales OfficeRm1803, Changjiang international Building ,Beilun Area ,Ningbo city 315806, Zhejiang ,Province

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