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Excavartor track roller Down Roller

    Excavartor track roller Down Roller

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Track Roller  , Down Roller ,Low Roller
Material:50Mn / 40Mn2Technique:Casting / ForgingWarranty Time:2000 Hours
Track roller for  Mini Excavator Parts Models Modles
EX15PC30-5SK15KH65 D20E55E345EX220SH60SK100/120R225-7IHI50VIO75
EX30PC40SK30KH85   D31E70BE450EX270SH120/260SK200R290IHI310VIO75
EX40PC40-3SK30 U40-3D3DE120/312EX30EX300SH120A3SK220R305YC 35FH200
EX50PC40-7SK40U50-3D4DE180DH55EX400SH200SK230/250-8R320YC60FH220
EX55PC55SK032-1IHI18D5E200BDH80-7ZX330SH220SK320R360YC85XD210
EX60-1pc60-5SK042IHI30D5B E215DH220-3/5EX1200SH280SK350-8EC55SWE35BVA542
EX60-2/3PC60-7SK045IHI40D60-6  E240DH258PC30SH300SK450EC210/240SWE70B
EX60-5PC71YC60/EX55/ZX60MS30D65E320DH280-2PC40-7SH340HD450EC290Furukawa1200
EX70VIO20SK60MS70D7GE300BDH280-3PC60-3/5SH430HD770EC360Liebherr 944
PC20-3/5VIO30KH030 E305.5D80E322DH370PC100-3/5SK55WY100CX55ZY200-3
PC20-6Bobcat 331KH40  JS(JCB)80D85E325TAMROC 600PC200-3/5/6SK60WY160CX360ZY320
PC30Bobcat 337KH50  DH55D155E330BPC450-3/5PC300-3/5SK07N2WY20Kubota50NS50













Pitch 228mm, single grouser track shoe for bulldozer:
1):D8H, D8K, D8L, D8N          2) D120A, D135A, D150A, D155, D275
Pitch 135mm, triple grouser track shoe for excavator:
1)PC40, PC45, PC60             2) :EX45, EX40                 3) K903, K903A, K903B, K903C
Pitch 190mm, triple grouser track shoe for excavator:
1)HD900    2) K909, SK150LC, SK160LC, SK200, SK210, SK220LC     3) PC150, PC180, PC200, PC210, PC220, PC230, PC240   
4) :R902LC R912HDSL, R922HDSL, R932HDS   5) :219, 225, 315, 317, 318, 320, 322, E200B, E240, E330    6):EX200, EX210H, EX220

Pitch 216mm, triple grouser track shoe for excavator:
1) HD1500, HD1800, HD1880      2) SK300,SK400, K914, K916    3) PC300, PC350, PC360, PC400, PC450
4) :HS841, HS842, HS850, R952, R954, R961, R962, R965, R971    5) MS350, MS380, MS450, MS160L, MS230, MS240, MS270, MS280, MS300 
6) :Ex400, uh14, uh16, uh171, uh172, uh181      7) R350, r420, r450lc    8) R200LC, R210LC    9) :JS200, JS220

Undercarriage Parts: The Foundation of Tracked Machinery

The undercarriage is the chassis and propulsion system of tracked heavy equipment, such as excavators, bulldozers, and crawler loaders. It is a complex assembly of components that supports the machine's entire weight, provides mobility, and transfers power to the ground. Often called the "heart of the machine" or its "track system," a robust undercarriage is critical for stability, efficiency, and longevity in demanding terrain.


A standard undercarriage system consists of several integrated parts:


1. Track Chain (or Track Link Assembly):

Function: The core "chain" that forms the continuous loop. It consists of internal and external **links** connected by bushings and pins.

Purpose: Transmits drive force from the sprocket and carries the load through the rollers.


2. Track Shoes (or Pads):

Function: Bolted onto the track chain links. They are the ground-engaging components that make direct contact with the terrain.

Variations: Come in various widths and patterns (e.g., standard, rock, swamp, asphalt) to optimize performance for specific ground conditions.


3.Sprockets:

Function:*The segments or driven wheels located at the rear (or front, depending on configuration). They mesh with the track chain bushings to propel the machine.

Worn sprockets accelerate the wear of other undercarriage components.


Heavy Equipment Undercarriage Parts for Load-Bearing Durability



4.Idlers (Front Idler Wheels):

Function:Smooth, non-driven wheels at the front of the undercarriage. They guide the track and maintain proper track tension and alignment.


5. Rollers:

Function: A series of wheels that support the machine's weight on the track chain and guide its travel along the frame.

Types:   

Upper Rollers (carrier rollers): Support the upper section of the track.

Lower Rollers (Track Rollers): Carry the main load on the bottom track section, rolling on the track chain links.


6. Track Adjustment System:

Function:Maintains optimal track tension to prevent slippage, excessive wear, and derailment. It typically consists of a hydraulic cylinder or screw mechanism that pushes the front idler forward or backward.


Importance of Maintenance:

Undercarriage parts are high-wear items due to constant friction, abrasion, and high-impact loads. Proper maintenance is essential for:

Cost Control:The undercarriage can represent up to 50% of a machine's repair costs. Proactive maintenance extends its life.

Fuel Efficiency: A poorly maintained, misaligned, or loose undercarriage increases rolling resistance, significantly raising fuel consumption.

Machine Performance & Safety: Excessive wear leads to poor traction, instability, track derailment, and potential damage to final drives.

Resale Value: The condition of the undercarriage is a primary factor in determining a used machine's value.


heavy equipment undercarriage parts are the core load-bearing and walking components of large excavators, bulldozers, mining machinery, and crawler cranes. They are primarily responsible for supporting the machine’s weight, operational loads, road impacts, and continuous friction. These components play a crucial role in determining equipment stability, safety, and service life. Designed for high load capacity, structural strength, and long-term durability, they maintain reliable operation under heavy-duty conditions such as mining, construction, and earthmoving, minimizing deformation, cracking, and premature failure while reducing downtime and maintenance costs.


Heavy Equipment Undercarriage Parts for Load-Bearing Durability



To meet demanding load-bearing and durability requirements, these Undercarriage Parts are typically made from high-strength alloy steel, wear-resistant cast steel, quenched and tempered structural steel, and high-manganese steel. Advanced processes such as refining, forging, precision casting, and heat treatment are employed to improve material density and mechanical properties. Key stress-bearing areas undergo overall quenching, multiple tempering cycles, and surface hardening to achieve wear-resistant surfaces with tough cores, ensuring the components can withstand heavy loads, resist impact, and endure fatigue over extended service periods. High-reliability sealing systems are integrated to block dirt, dust, and moisture, protecting bearings, bushings, and other internal components, further enhancing durability.


Heavy equipment undercarriage load-bearing components typically include carrier rollers, drive wheels, Idler wheels, track rollers, track chains, track shoes, tensioning devices, and the undercarriage frame. Carrier rollers bear the majority of the machine’s weight, offering reliable sealing and high compressive resistance. Drive wheels transfer power with reinforced tooth surfaces to prevent breakage. Idler wheels ensure precise track guidance and stable tension. Track chains feature high tensile strength and excellent fatigue resistance. Track shoes are designed for impact resistance and slip prevention. The undercarriage frame provides strong rigidity, uniform load distribution, and dimensional stability. Together, these components create a robust undercarriage system capable of long-term continuous operation.


Using high-quality, load-focused undercarriage parts can significantly reduce failure rates and increase equipment uptime, serving as the foundation for the efficient, stable, and long-term operation of heavy machinery. These parts are particularly suitable for equipment operating under continuous heavy loads or in harsh terrain conditions, such as mines, construction sites, and large-scale earthmoving projects.


Heavy Equipment Undercarriage Parts for Load-Bearing Durability



Heavy Equipment Undercarriage Parts – Load-Bearing & Durability Specifications

ComponentCommon MaterialsKey Performance Features
Carrier Roller40Cr, 42CrMo, wear-resistant cast steelHigh load capacity, reliable sealing, wear and fatigue resistance
Drive WheelWear-resistant cast steel, alloy steelStrong tooth surface, impact-resistant, resistant to breakage
Idler WheelAlloy structural steelStable guidance, wear-resistant, deformation-resistant
Track RollerAlloy cast steel, quenched steelStable load-bearing, smooth rotation, reliable sealing
Track Chain45MnB, 40Mn2High tensile strength, fatigue-resistant, breakage-resistant
Track ShoeHigh-manganese steel, wear-resistant alloy steelImpact-resistant, slip-proof, even load distribution
Undercarriage FrameHigh-strength steel plateStrong rigidity, deformation-resistant, overall load stability

Heavy equipment undercarriage parts designed for load-bearing durability combine advanced materials, optimized structures, and precise manufacturing, ensuring that machinery can operate efficiently and reliably in heavy-duty conditions. By extending service life, minimizing maintenance, and maintaining structural integrity, these components provide the essential support required for modern large-scale industrial and construction equipment.


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